Chapter 1 : RAW MATERIAL HANDLING PLANT
| INTRODUCTION |
| DIFFERENT RAW MATERIALS AND THEIR SOURCES |
| QUALITY REQUIREMENTS OF RAW MATERIALS |
| PROCESS AND FLOW DIAGRAM OF RMHP |
| MATERIAL HANDLING EQUIPMENTS |
| CUSTOMERS |
| BENEFITS OF RMHP |
| SAFETY |
Chapter 2 : COKE OVENS AND COAL CHEMICALS
| INTRODUCTION |
| PROPERTIES OF COKING COAL |
| COAL HANDLING PLANT |
| CARBONIZATION PROCESS |
| PROPERTIES OF COKE |
| COAL CHEMICALS |
| BY-PRODUCTS OF COKE OVENS |
| POLLUTION CONTROL NORMS |
| SAFETY |
| QUALITY CONTROL- OHSAS: 18001 |
| OHSAS - 18001 (Occupational Health and Safety Assessment Series) |
Chapter 3 : SINTER PLANT
| INTRODUCTION |
| RAW MATERIALS PROPORTIONING |
| SINTERING PROCESS |
| QUALITY PARAMETERS |
| PROCESS FLOW DIAGRAM OF SINTER PLANT |
| MAIN AREAS AND EQUIPMENTS |
| SAFETY HAZARD IN SINTERING PLANT |
Chapter 4 : BLAST FURNACE
| INTRODUCTION |
| RAW MATERIALS AND THEIR QUALITY |
| BLAST FURNACE AND ACCESSORIES |
| B F ZONES AND CHEMICAL REACTIONS |
| HOT BLAST STOVES |
| CAST HOUSE AND SLAG GRANULATION PLANT |
| SAFETY & ENVIRONMENT |
Chapter 5 : STEEL MAKING
| INTRODUCTION |
| OPEN / TWIN HEARTH FURNACES - PROCESS |
| BASIC OXYGEN FURNACE (LD CONVERTER) |
| SECONDARY STEEL MAKING |
| CASTING |
| INGOT CASTING |
Chapter 6 : ROLLING MILLS
| BASICS OF ROLLING |
| PRODUCTS OF ROLLING MILLS OF SAIL |
| APPLICATIONS OF ROLLED PRODUCTS OF SAIL |
| HOT ROLLING |
| REHEATING FURNACES |
| ROLLING OF FLAT PRODUCTS |
| ROLLING OF LONG PRODUCTS |
| COLD ROLLING |
| MAJOR COLD ROLLING DEFECTS |
| INTRODUCTION TO PIPE PLANTS AND SILICON STEEL PLANT |
| ROLLING OF SPECIAL STEELS (STAINLESS STEEL) |
Chapter 7 : GENERAL MECHANICAL MAINTENANCE
| INTRODUCTION |
| MAINTENANCE OBJECTIVE |
| TYPES OF MAINTENANCE SYSTEMS |
| LATEST TRENDS IN MAINTENANCE |
| LUBRICATION |
| BEARINGS & BEARING HOUSINGS |
| POWER TRANSMISSION AND POWER DRIVES |
| TECHNOLOGY OF REPAIR OF STEEL PLANT EQUIPMENTS |
| AVAILABILITY AND RELIABILITY OF EQUIPMENTS |
| DOS, AND DONTS, & SAFETY |
Chapter 8 : HYDRAULICS
| INTRODUCTION |
| COMPONENTS OF HYDRAULIC SYSTEM & FUNCTIONS |
| BLOCK DIAGRAM OF HYDRAULIC SYSTEM |
| APPLICATIONS OF HYD. SYSTEMS IN STEEL PLANTS |
| MAINTENANCE OF HYDRAULIC SYSTEMS |
| SAFETY IN HYDRAULICS |
Chapter 9 : ELECTRICAL AND ELECTRONICS
| BASIC ELECTRICAL ENGINEERING |
| BASIC PRINCIPLES OF TRANSFORMER |
| BASIC PRINCIPLES OF MOTOR |
| POWER DISTRIBUTION |
| CIRCUIT BREAKERS |
| CABLES |
| RELAYS |
| ELECTRICAL INSULATION |
| ELECTRONIC DEVICES |
| TESTING, MEASURING INSTRUMENTS AND TOOLS |
| DRIVES AND CONTROL |
| UNINTERRUPTED POWER SUPPLY (UPS |
| MAINTENANCE PRACTICES |
| ELECTRICAL SAFETY |
| SINGLE LINE DIAGRAM (SLD) |
Chapter 10 : INSTRUMENTATION & PROCESS CONTROL
| INSTRUMENTATION & PROCESS CONTROL FUNCTIONS IN AN INTEGRATED STEEL PLANT |
| INSTRUMENTATION & CONTROL FOR DIFFERENT PROCESS PARAMETERS |
| HISTORY OF PROCESS CONTROL AND AUTOMATION |
Chapter 11 : COMPUTER
| INTRODUCTION TO COMPUTER |
| HARDWARE AND SOFTWARE CONCEPTS |
| APPLICATIONS OF COMPUTERS IN STEEL INDUSTRY |
| OPERATING SYSTEMS AND COMPUTER ARCHITECTURE |
| COMPUTER LANGUAGE AND APPLICATION SOFTWARE |
| DATA CENTRE MANAGEMENT |
| NETWORK AND CONNECTIVITY |
| INTRODUCTION TO WINDOWS |
| OFFICE AUTOMATION SOFTWARE (MS Office used in SAIL) |
| DATABASE CONCEPTS |
| INTRANET AND INTERNET |
| INTRODUCTION TO ERP |
| DO’S AND DON’TS |
| INTRODUCTION TO INDUSTRY 4.0 |
Chapter 12 : MINING
| INTRODUCTION |
| MINES OPERATION |
| SAFETY IN MINES |
