Chapter 1 : RAW MATERIAL HANDLING PLANT

INTRODUCTION
DIFFERENT RAW MATERIALS AND THEIR SOURCES
QUALITY REQUIREMENTS OF RAW MATERIALS
PROCESS AND FLOW DIAGRAM OF RMHP
MATERIAL HANDLING EQUIPMENTS
CUSTOMERS
BENEFITS OF RMHP
SAFETY


Chapter 2 : COKE OVENS AND COAL CHEMICALS


INTRODUCTION
PROPERTIES OF COKING COAL
COAL HANDLING PLANT
CARBONIZATION PROCESS
PROPERTIES OF COKE
COAL CHEMICALS
BY-PRODUCTS OF COKE OVENS
POLLUTION CONTROL NORMS
SAFETY
QUALITY CONTROL- OHSAS: 18001
OHSAS - 18001 (Occupational Health and Safety Assessment Series)

Chapter 3 : SINTER PLANT

INTRODUCTION
RAW MATERIALS PROPORTIONING
SINTERING PROCESS
QUALITY PARAMETERS
PROCESS FLOW DIAGRAM OF SINTER PLANT
MAIN AREAS AND EQUIPMENTS
SAFETY HAZARD IN SINTERING PLANT

Chapter 4 : BLAST FURNACE

INTRODUCTION
RAW MATERIALS AND THEIR QUALITY
BLAST FURNACE AND ACCESSORIES
B F ZONES AND CHEMICAL REACTIONS
HOT BLAST STOVES
CAST HOUSE AND SLAG GRANULATION PLANT
SAFETY & ENVIRONMENT

Chapter 5 : STEEL MAKING

INTRODUCTION
OPEN / TWIN HEARTH FURNACES - PROCESS
BASIC OXYGEN FURNACE (LD CONVERTER)
SECONDARY STEEL MAKING
CASTING
INGOT CASTING

Chapter 6 : ROLLING MILLS

BASICS OF ROLLING
PRODUCTS OF ROLLING MILLS OF SAIL
APPLICATIONS OF ROLLED PRODUCTS OF SAIL
HOT ROLLING
REHEATING FURNACES
ROLLING OF FLAT PRODUCTS
ROLLING OF LONG PRODUCTS
COLD ROLLING
MAJOR COLD ROLLING DEFECTS
INTRODUCTION TO PIPE PLANTS AND SILICON STEEL PLANT
ROLLING OF SPECIAL STEELS (STAINLESS STEEL)

Chapter 7 : GENERAL MECHANICAL MAINTENANCE

INTRODUCTION
MAINTENANCE OBJECTIVE
TYPES OF MAINTENANCE SYSTEMS
LATEST TRENDS IN MAINTENANCE
LUBRICATION
BEARINGS & BEARING HOUSINGS
POWER TRANSMISSION AND POWER DRIVES
TECHNOLOGY OF REPAIR OF STEEL PLANT EQUIPMENTS
AVAILABILITY AND RELIABILITY OF EQUIPMENTS
DOS, AND DONTS, & SAFETY

Chapter 8 : HYDRAULICS

INTRODUCTION
COMPONENTS OF HYDRAULIC SYSTEM & FUNCTIONS
BLOCK DIAGRAM OF HYDRAULIC SYSTEM
APPLICATIONS OF HYD. SYSTEMS IN STEEL PLANTS
MAINTENANCE OF HYDRAULIC SYSTEMS
SAFETY IN HYDRAULICS


Chapter 9 : ELECTRICAL AND ELECTRONICS

BASIC ELECTRICAL ENGINEERING
BASIC PRINCIPLES OF TRANSFORMER
BASIC PRINCIPLES OF MOTOR
POWER DISTRIBUTION
CIRCUIT BREAKERS
CABLES
RELAYS
ELECTRICAL INSULATION
ELECTRONIC DEVICES
TESTING, MEASURING INSTRUMENTS AND TOOLS
DRIVES AND CONTROL
UNINTERRUPTED POWER SUPPLY (UPS
MAINTENANCE PRACTICES
ELECTRICAL SAFETY
SINGLE LINE DIAGRAM (SLD)

Chapter 10 : INSTRUMENTATION & PROCESS CONTROL

INSTRUMENTATION & PROCESS CONTROL FUNCTIONS IN AN INTEGRATED STEEL PLANT
INSTRUMENTATION & CONTROL FOR DIFFERENT PROCESS PARAMETERS
HISTORY OF PROCESS CONTROL AND AUTOMATION


Chapter 11 : COMPUTER

INTRODUCTION TO COMPUTER
HARDWARE AND SOFTWARE CONCEPTS
APPLICATIONS OF COMPUTERS IN STEEL INDUSTRY
OPERATING SYSTEMS AND COMPUTER ARCHITECTURE
COMPUTER LANGUAGE AND APPLICATION SOFTWARE
DATA CENTRE MANAGEMENT
NETWORK AND CONNECTIVITY
INTRODUCTION TO WINDOWS
OFFICE AUTOMATION SOFTWARE (MS Office used in SAIL)
DATABASE CONCEPTS
INTRANET AND INTERNET
INTRODUCTION TO ERP
DO’S AND DON’TS
INTRODUCTION TO INDUSTRY 4.0

Chapter 12 : MINING

INTRODUCTION
MINES OPERATION
SAFETY IN MINES